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Replace fuel (gas) tank - difficult?

5.9K views 2 replies 3 participants last post by  191145  
#1 ·
Looking for advice. Hate to part with $500, but I have a leak in a gas tank hose that's causing my CEL to light due to "large leak" in evap system. Garage found a leak from a hose on top of the tank. Hose can't be replaced separately; Honda doesn't sell separately. It's an all or none type of purchase. Replacement with a used tank is $500. I've messed with a Civic tank before and it's a pain maneuvering the tank once it's out. This tank has a LOT more connections to it. Has anybody got any experience replacing the tank? Don't know what a used tank costs, but I'm thinking of biting the bullet and paying for the package. Any thoughts?

Thanks.
 
#2 · (Edited)
If it is simply the hose leaking, you can get a replacement hose. I would guess though that a loose fitting is more likely the culprit than the hose itself' Even though it's not offered as an OEM part, the hose and it's fittings are of a specified size, and most any hydraulics shop will likely have fuel hoses of the appropriate diameter available with or without the fittings. Doing it yourself doesn't seem like it would be that hard (assuming you can get the van high enough), though I've never pulled the tank on an Ody.

EDIT: Saw your post about squirrels... I guess that would increase the likeliness of a hose failure ;)
 
#3 ·
I had that happen on my Ford truck. Back in Jan. we had a severe cold snap and a pretty good snow. The truck just sat there until everything melted. Later I started getting 'the light'. Long story short, some kind of rodent had nested on top of the tank during the bad weather and predictably got hungry and decided to bite every hose in the EVAP system on top of the tank. The lowered the tank (fairly easy on the truck) and replaced the rubber parts with the factory items. The fee was $950. Tell you what, I don't know if there may have been some damage there before that but the truck, which has always run great, now runs even better and I noticed right away it looked like I was getting better mileage. Today I noticed that I got 200 miles on the first 1/2 tank, and that's all 'city' driving. Its a 2007 F-150 with 4.2L V6 and 5-spd manual. It gets 15-17 mpg in my usual driving around running errands, picking up stuff, etc.
Anyway, once I learned what really happened and took another look at the tank area, I decided if it happens again I would take it somewhere else other than a Ford dealer. I think I could have had it done for half what I paid.
I'm not buying that crap from the shop that the hose can't be replaced - that's bull. Hell, you could wrap electrical tape around the sections with holes and that would work for years. Its nothing more or less than fuel line hose and it can be bought in all the diameters you're dealing with.